Lean Emergency Department (E.D.) MAX® Simulation Training Kit (LEMK)


This ADVANCED lean health care training kit teaches hospital staff the tools and techniques to change from a traditional means of serving patients to today’s “LEAN” methods.


Lean E.D. helps you learn all the Lean, Quality and Performance Improvement tactics in healthcare.

Use Lean E.D. for your training, workshops, and kaizen events!

Lean E.D. is used by the largest health systems in India and U.S.A.

Lean E.D. has officially helped employees from every patient care and back-office healthcare department.

Unlimited phone support for your first simulation!

Over 100 customers since 2004 and constantly improving each kit!


Key Product Features:

Optimal use: 3 to 10 simulations per year; basic, advanced, and all Lean Healthcare principles; any patient care service or hospital department

Class size: 8 to 25 students (optimal size = 16)

Lessons: Lean Healthcare 101, 201, 301 & 401

# of simulations: 10 to 15+

Setup time: 50min
*Arranging room = 10min; Arranging roles = 10min; Describing simulation = 15min; Teaching roles = 15min

Run time:

  • Quick: 2 hours​

  • Comfortable: 3 to 4 hours

  • Maximum: 8+ hours (some customers use this kit across multiple days of training and inside their Lean Six Sigma Yellow, Green, Black and Master Black belt training programs)

Key Product Contents:

  • Lean simulation training roles for every participant

  • Place cards and room layout to denote Emergency Department roles and material locations

  • Comprehensive trainer instructions for 8, 12, 15, 20 and 25 group sizes to get you started immediately and confidently.  You can 100% customize this kit to fit your training program so just buy it and mold it to your style, outline, deliverables, etc.

  • A patient prototype named “Pat” (haha)!

  • Stopwatch and on-line stopwatch for your assigned Quality participant to measure TRADITIONAL and LEAN operational metrics (Length of Stay, Profit, Queue Time, Lab Turnaround Time, Takt Time, Cycle Time, Diversions and poor quality incidences)

  • Score Board to display the BEFORE and AFTER results in revenue, costs, quality and WASTE!

  • Blank Certificates of Completion that you can customize with your team photo or logo

  • ​WASTE Worksheets for all 7 wastes: Defects, Bad timing, Over-processing, Waiting, Inventory, Motion & Transportation.  Customize your own for the 8th waste.

  • Professional Briefcase for easy transportation, organization and multiple use

  • Professional portfolio to organize your worksheets, instructions and certificates individually and neatly

Additional items that our Lean E.D.™ product doesn’t have:​

  • Additional materials like dice, more medical records, more patients, more place cards and more consumable items

  • The vintage 1960’s game “Operation” for a surgery consulting physician

  • 4 more Waste worksheets including materials management

  • Worksheets and outcomes to conduct Value Stream Mapping, process mapping, 5S, Standard Work, Setup time reduction, Kaizen’s, JDI’s, FMEA’s, Materials Management, mistake proofing, pull system, bed & staff calculations, and root cause analysis


Additional information

Weight204.8 oz
Dimensions18 × 14 × 6 in

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