Lean Setup!® Time Reduction Kit (LSTK)


This two-hour Lean training simulation kit comes with 3 Lean Videos, and teaches you how to conduct a Setup reduction or SMED Kaizen event by making coffee more quickly with a team.

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Setup time is everywhere!

Learn how to reduce setup times, get front line staff to buy-in to change, accelerate turn-around time to eliminate delays, and standardize shift start-ups and employee hand-off’s!

This two-hour Lean training kit comes with 3 Lean Video’s, and teaches you how to conduct a Setup reduction or SMED Kaizen event.

Also, learn how to:

  • operate a stop watch
  • conduct an observational study with a clipboard & excel study sheets
  • identify & time each task as Value, Essential or Non-Value added
  • work as a team to analyze and brainstorm lean solutions
  • separate internal vs external activity

What You get…The Bottom Line :

  • A hands-on training methodology and instruction. Thousands of people at all levels and various industries have used this proven methodology!
  • 1 to 3 hours of inexpensive & fun business training for 4 to 20 students
  • Ability to use everything in this kit during your next setup type Kaizen event (including excel tools, clipboards & stopwatches)!
  • A chance to make good coffee and learn!
  • A sturdy reusable kit that will outlast training your entire organization (as long as you buy extra coffee & creamer)
  • 20 minutes of phone support to get you going


“We reduced surgical room turnover time 75%, from 2.5 hours to 35 min”

“We reduced a machine’s changeover time 70%, from 20 to 6 hours (pineapple & drink can machines) and gained one month of annual capacity”




The Kit Includes:

  • 1 aluminum professional transport case with convenient organization for more than 30 items
  • 14 oz and 120 volt coffee maker
  • 6 items to enjoy good coffee (coffee, creamer, travel mug, filters, measuring devices)
  • Several items for ‘just in case’ (15′ extension cord, towels, zip-lock bags)
  • A dozen analysis/observation tools to learn and then apply ‘real time’ (enough for 4 [2-person] teams [8 people] including stopwatches, calculator clipboards, pens, Excel Kaizen tools & time study sheets)
    • if you have more than 8 students, you supply additional stopwatches and clipboards
  • 2 page Training ‘Cheat Sheet’ and extensive 5 page trainer instructions with minute by minute and facilitation details
  • The most famous Lean Setup video “building a 4 hour house” (25 min length)
  • Observing a Nascar Pit Crew video and airline gate video – A unique Setup activity and interactive video questionnaire on Gemba! (15 min length)
  • Electronic files with all training instructions, Excel Kaizen tools & time study sheets, 4 hour house video, Nascar Pit Crew Video, Airline Gate Video, and Trainer Questionnaire

Additional information

Weight 11.5 oz
Dimensions 18 × 14 × 6 in

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