Description
Setup time is everywhere!
Learn how to reduce setup times, get front line staff to buy-in to change, accelerate turn-around time to eliminate delays, and standardize shift start-ups and employee hand-off’s!
This two-hour Lean training kit comes with 3 Lean Video’s, and teaches you how to conduct a Setup reduction or SMED Kaizen event.
Also, learn how to:
- operate a stop watch
- conduct an observational study with a clipboard & excel study sheets
- identify & time each task as Value, Essential or Non-Value added
- work as a team to analyze and brainstorm lean solutions
- separate internal vs external activity
What You get…The Bottom Line :
- A hands-on training methodology and instruction. Thousands of people at all levels and various industries have used this proven methodology!
- 1 to 3 hours of inexpensive & fun business training for 4 to 20 students
- Ability to use everything in this kit during your next setup type Kaizen event (including excel tools, clipboards & stopwatches)!
- A chance to make good coffee and learn!
- A sturdy reusable kit that will outlast training your entire organization (as long as you buy extra coffee & creamer)
- 20 minutes of phone support to get you going
Testimonials
“We reduced surgical room turnover time 75%, from 2.5 hours to 35 min”
“We reduced a machine’s changeover time 70%, from 20 to 6 hours (pineapple & drink can machines) and gained one month of annual capacity”
Key Product Features:
Optimal use: Conduct 2 to 5 simulations a year; teach Lean basic to advanced principles (see “Lessons” below); great for any industry and business including healthcare room changeovers, surgery changeovers, production machine setup/ changeover/ SMED, office/call center setups, bank retail setups, and more…
Class size: 4 to 20 students (optimal size = 8)
Lessons: Lean Setup/Changeover Reduction (incl. internal/external activity), Value Analysis (VA,NVA, ENVA), SMED, OEE, 5S, Time/ Observation Studies, Wastes, VOC, 2-person teamwork, and Operational Definition principles
# of simulations: 10 to 15 (limited by consumables)
Setup time: 20min
*Arranging room = 5min; Arranging roles = 5min; Describing simulation = 5min; Teaching roles = 5min
Run time:
Quick: 30min (small group, 1 simulation)
Comfortable: 1 to 2 hours (medium group, 2 simulations, video’s, long de-brief/teaching)
Maximum: 8+ hours (some customers use this kit across multiple days of training and inside their Lean Six Sigma Yellow, Green, Black and Master Black belt training programs)
Key Product Contents:
Lean simulation training roles for every participant
(10) color team cards to denote each team & supplies
Comprehensive trainer instructions to get you started immediately and confidently. You can 100% customize this kit to fit your training program so just buy it and mold it to your style, outline, deliverables, etc.
A coffee maker (focal point of the simulation)
*If your business isn’t manufacturing, the coffee maker
emulates your business process that you’re analyzing
(healthcare surgery/room, office/call center desk,
bank/other retail counter, etc.
Coffee making ingredients (special flavored coffee, creamer, filters)*You supply the water
(4) stopwatches, clip boards and calculators for the four teams to conduct Time/ Observation studies. Also included is a fun “how to use a stopwatch exercise”.
(4) amazing video’s showing SMED, setup reduction, quick changeover, Operational Definition, and how to be a better process observer.
An on-line timer link to display overhead for all to see
Score Board instructions to record each team’s results of VA, NVA, ENVA, % of Internal & External setup activity
Blank Certificates of Completion that you can customize with your team photo or logo
Professional briefcase for easy transportation, organization and multiple use
Professional portfolio to organize your worksheets, instructions and certificates individually and neatly
