Description
Setup time is everywhere!
Learn how to reduce setup times, get front line staff to buy-in to change, accelerate turn-around time to eliminate delays, and standardize shift start-ups and employee hand-off’s!
This two-hour Lean training kit comes with 3 Lean Video’s, and teaches you how to conduct a Setup reduction or SMED Kaizen event.
Also, learn how to:
- operate a stop watch
- conduct an observational study with a clipboard & excel study sheets
- identify & time each task as Value, Essential or Non-Value added
- work as a team to analyze and brainstorm lean solutions
- separate internal vs external activity
What You get…The Bottom Line :
- A hands-on training methodology and instruction. Thousands of people at all levels and various industries have used this proven methodology!
- 1 to 3 hours of inexpensive & fun business training for 4 to 20 students
- Ability to use everything in this kit during your next setup type Kaizen event (including excel tools, clipboards & stopwatches)!
- A chance to make good coffee and learn!
- A sturdy reusable kit that will outlast training your entire organization (as long as you buy extra coffee & creamer)
- 20 minutes of phone support to get you going
Testimonials
“We reduced surgical room turnover time 75%, from 2.5 hours to 35 min”
“We reduced a machine’s changeover time 70%, from 20 to 6 hours (pineapple & drink can machines) and gained one month of annual capacity”
Key Product Features:
Optimal use: Conduct 2 to 5 simulations a year; teach Lean basic to advanced principles (see “Lessons” below); great for any industry and business including healthcare room changeovers, surgery changeovers, production machine setup/ changeover/ SMED, office/call center setups, bank retail setups, and more…
Class size: 4 to 20 students (optimal size = 8)
Lessons: Lean Setup/Changeover Reduction (incl. internal/external activity), Value Analysis (VA,NVA, ENVA), SMED, OEE, 5S, Time/ Observation Studies, Wastes, VOC, 2-person teamwork, and Operational Definition principles
# of simulations: 10 to 15 (limited by consumables)
Setup time: 20min
*Arranging room = 5min; Arranging roles = 5min; Describing simulation = 5min; Teaching roles = 5min
Run time:
-
Quick: 30min (small group, 1 simulation)
-
Comfortable: 1 to 2 hours (medium group, 2 simulations, video’s, long de-brief/teaching)
-
Maximum: 8+ hours (some customers use this kit across multiple days of training and inside their Lean Six Sigma Yellow, Green, Black and Master Black belt training programs)
Key Product Contents:
-
Lean simulation training roles for every participant
-
(10) color team cards to denote each team & supplies
-
Comprehensive trainer instructions to get you started immediately and confidently. You can 100% customize this kit to fit your training program so just buy it and mold it to your style, outline, deliverables, etc.
-
A coffee maker (focal point of the simulation)
*If your business isn’t manufacturing, the coffee maker
emulates your business process that you’re analyzing
(healthcare surgery/room, office/call center desk,
bank/other retail counter, etc.
-
Coffee making ingredients (special flavored coffee, creamer, filters)*You supply the water
-
(4) stopwatches, clip boards and calculators for the four teams to conduct Time/ Observation studies. Also included is a fun “how to use a stopwatch exercise”.
-
(4) amazing video’s showing SMED, setup reduction, quick changeover, Operational Definition, and how to be a better process observer.
-
An on-line timer link to display overhead for all to see
-
Score Board instructions to record each team’s results of VA, NVA, ENVA, % of Internal & External setup activity
-
Blank Certificates of Completion that you can customize with your team photo or logo
-
Professional briefcase for easy transportation, organization and multiple use
-
Professional portfolio to organize your worksheets, instructions and certificates individually and neatly
