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Business Performance Improvement (BPI)

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Case StudyUncategorized
July 9, 2026 bizpi

Medical Device Manufacturer Leverages Green Belt Training for almost $1M in total benefits

A medical device manufacturer was interested in boosting the skills of their manufacturing support team members, and improving their processes

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Uncategorized
February 13, 2026 bizpi

Are U.S. consultants at risk for violating insider trading if they buy stocks in a company they support?

I’ve had the privilege working as a consultant with some large companies that sell their stocks publicly. Based on my

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Case Study
December 25, 2025 bizpi

International BB Program Results in $800K savings across 6 projects

After great success with Green Belt projects, the first Black belt program was launched in August of 2024 with leadership at

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Case Study
December 19, 2025 bizpi

Manufacturer boosts sustainability scores to improve customer satisfaction

BPI was asked to help a manufacturer improve its sustainability rating with a key customer. The manufacturer was asked by

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Uncategorized
December 1, 2025 bizpi

The Real History of Cpk vs Ppk: Why the Definitions Changed and Why There Is Confusion

Not familiar with Capability Indices (Cpk and Ppk)? Check out our Capability Analysis course if you want to learn more.

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lean six sigmasix sigma certificationsix sigma certification examsix sigma green belt certificationsix sigma green belt certified
November 25, 2025 bizpi

Should I put my Lean or Six Sigma certification from my former employer on my resume?

This is a common question I receive, and it came up last week in a training class. Does my internal

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Uncategorized
November 8, 2025 bizpi

When Your Data Isn’t Normal (Bell Curve): Why Every Green and Black Belt Needs to Know About Nonparametrics

In the real world, data rarely fits a perfect bell curve. Yet most Six Sigma professionals were taught that normal

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Uncategorized
October 12, 2025 bizpi

Book Review: The Joy of Lean: Building a Culture of Engaged Team Performance by Dodd Starbird

Many organizations focus on tools and quick wins to roll out an improvement program, but struggle to build sustainable improvement.

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Case Study
July 11, 2025 bizpi

Aerospace Manufacturer Finds Major Waste During VSM Event

Based on financial analysis of their plant, the CEO identified one particular product that had significant past due orders and

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Uncategorized
April 15, 2025 bizpi

Advantages for Applying Lean at Home

This article is republished from the April 2025 ASQ Lean Enterprise Division newsletter I must be honest. The application of

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LSS Bursts Podcast

Lean Six Sigma Bursts
Lean Six Sigma Bursts

We share our takes and thoughts on a variety of topics related to process improvement (specifically Lean and Six Sigma methods), Bursts are rapid improvement activities, so this sounded like a good word to use for these short audio clips. We’ll try to keep them under 5 minutes each.

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E143: Why LSS Leads to Better Improvements and Cost Reductions
byBrion Hurley

In this episode, I took a module from the Lean Six Sigma and the Environment course, and cleaned it up with AI to make it easier to listen to (due to background noise).

I discuss an overview of Lean and Six Sigma and how companies can make bad decisions when only focused on cost reductions.

I also share some examples of how Lean Six Sigma has helped companies

To download the 40+ case studies I mentioned, go to https://www.leansixsigmaecosystem.com/c/templates/40-environmental-lean-six-sigma-case-studies

The Lean Six Sigma and the Environment course will be available at LeanSixSigmaEcosystem.com in the next month or so.

Learn more about BPI

  • Visit ⁠⁠⁠⁠⁠⁠⁠⁠⁠⁠⁠⁠⁠⁠⁠https://www.leansixsigmaecosystem.com/⁠⁠⁠⁠⁠⁠⁠⁠⁠⁠⁠⁠⁠⁠⁠ to access free courses and templates, or upgrade for premium content and coaching programs
  • Visit ⁠⁠⁠⁠⁠⁠⁠⁠⁠⁠https://www.biz-pi.com⁠⁠⁠⁠⁠⁠⁠⁠⁠⁠ to learn more about me and my consulting firm
  • Visit ⁠⁠⁠⁠⁠⁠⁠⁠https://greenbeltcertification.com⁠⁠⁠⁠⁠⁠⁠⁠ to learn how to get Lean, Green Belt or Black Belt training and certification for you or your organization
E143: Why LSS Leads to Better Improvements and Cost Reductions
E143: Why LSS Leads to Better Improvements and Cost Reductions
September 21, 2026
Brion Hurley
E142: Lean Six Sigma Challenges with Sustainability
September 13, 2026
Brion Hurley
E141: Hidden Costs of Equipment Downtime
July 24, 2026
Brion Hurley
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Recent Posts

  • Medical Device Manufacturer Leverages Green Belt Training for almost $1M in total benefits
  • Are U.S. consultants at risk for violating insider trading if they buy stocks in a company they support?
  • International BB Program Results in $800K savings across 6 projects
  • Manufacturer boosts sustainability scores to improve customer satisfaction
  • The Real History of Cpk vs Ppk: Why the Definitions Changed and Why There Is Confusion

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